Mask Making Machine

Disposable Face Mask Machine – NEW Generation

This is a fully automatic disposable mask production equipment with the latest generation, it is mainly used to produce disposable masks with the loading machine, mask edge sealing machine, the flap conveying line and two ear loop welding machines.

  • Face mask production: 100-120pcs/min

  • Face mask structure: 3-4 layers

  • Mask size: 17.5cm x 9.5cm

Book It

Mask Maker Specification

 

1)Machines size: 4880mm(L) × 3220mm(W) × 1900mm(H)

2)Machine weight: 1800kg

3)Production mask size specifications: 17.5cm × 9.5cm (adult), you can change the tray to adapt to 17.5cm × 9.0cm size

4)Voltage: 50/60Hz AC220V

5)Power: 20KW

6)Efficiency: ≥ 90 – 120 pcs/min

7)Equipment Production Yield: ≥ 95%

8)Applicable compressed air: 0.6~0.8 Mpa

9)Mask size specifications: 17.5cm x 9.5cm (adult) (change to inner ear before delivery)

Mask Machine Feature

 

1)The line adopts PLC, touch screen control, the main conveyor belt adopts single-phase motor transport, stepping motor turnover, transmission, control stability;

2)Good welding, low failure rate;

3)Efficient production speed, continuous production for 24 hours;

4)Computer PLC programming control, servo drive, high degree of automation;

5)Photoelectric detection of raw materials, avoid mistakes, reduce waste;

6)Friendly man-machine interface, equipment abnormality and lack of material alarm, screen guidance to deal with abnormalities quickly.

7)Efficient production speed, up to about ≥ 90 pieces per minute, and 24 hour continuous production;

8)Photoelectric testing of raw materials to avoid mistakes and reduce waste;

9)Friendly man-machine interface, alarm of equipment abnormality and material shortage, screen guide to quickly handle the abnormality.

Mask Making Machine Work Process

Process: Automatic →Nose bridge Bar →Pressing →Ultrasonic Fusion→Ear loop Welding→Forming and Cutting→Collecting

Mask Making Machine Comparison

Third Generation VS Second Generation

Ready To Us?

Make A Quote

The Definitive Guide:

Mask Making Machine

1 What is facemask?

1.1 Definition of Facemask

Facemask is a kind of hygiene supplies, generally refers to the application that is worn in the mouth and nose position to filter the air into the mouth and nose. Besides, its function is to block harmful gases, smells, droplets in and out of the wearer’s mouth and nose, and it made from gauze or paper.

Masks have a specific filtering effect on the air into the lungs, in the respiratory tract infection epidemic, dust and other pollution in the environment; hence, wearing masks has a perfect effect. Generally, masks can be divided into air filter masks and air supply masks.

At present, medical masks in China are mainly divided into three types: the medical masks with the highest level of protection, the surgical masks commonly used in the invasive operating environment such as the operating room, and the disposable medical masks of an ordinary level.

1.2 Standard of the Face mask in the world

①Japan

According to the Japanese industrial standard, protective masks are divided into dust mask (JIST 8151,1991), particle mask (JIST 8160,1992) and disposable protective mask (JIST 8158,1984). The first is the swimsuit protection particles larger dust, smoke, fog drops; The second protects against smaller particles. These standards use different aerosols to test the penetrability of filters, and dust masks use quartz dust.

Implementation standard

②America

NIOSH classifies its certified particulate respirators into nine categories under the Department of Health and Human Services (HHS) code 42 CFR Part 84. The certification was conducted by NIOSH’s NPPTL (National Personal Protective Technology Laboratory) Laboratory.

According to the filtering characteristics of the filter screen in the middle of the mask, it can be divided into the following three types:

Ø Level 100: represents a minimum filtration efficiency of 99.97%.

Ø Level 99: represents a minimum filtration efficiency of 99%.

Ø Level 95: represents a minimum filtration efficiency of 95%.

According to the lowest filtration efficiency of the filter material, the mask can be divided into the following three grades:

Ø P series: P stands for oil Proof, which can be used to protect non-oily and oily suspended particles.

Ø R series: R stands for Resistant to oil, which can be used to protect non-oily and oily suspended particles.

Ø N series: N stands for Not resistant to oil and can be used to protect against non-oily suspended particles.

The N95 mask is one of nine NIOSH (national institute of occupational safety and health) certified respirators against particulate matter. “N” means it is not suitable for oily particles (the cooking smoke is oily particles, and people speak, or cough droplets are not oily); “95” refers to the 95% filtration efficiency under NIOSH standard testing conditions. N95 is not a specific product name. Products that meet the N95 standard and are approved by NIOSH are considered N95 masks.

③The European Union

CE certification must be obtained for products sold in the EU market. From 2019, the new regulation (EU) 2016/425 will be enforced, and all masks exported to the EU must obtain CE certification under the new regulation. Eu standards for common respiratory products are as follows:

BS EN 149:2001 Filtering Half Masks to protect against particles

BS EN 136:1998 Full Face Masks – Class 1, 2, or3 Full Masks – categories 1, 2 or3.

BS EN 140:1999 Half/ Quarter Masks/Quarter Masks

BS EN 14387:2006 Gas Filters & Combined Filters air Filters and Combined Filters

BS EN 143:2000 Particle Filters

④Australia

AS/NZS 1716:2012 is the standard for respiratory protection devices in Australia and New Zealand. Manufacturing processes and tests must conform to this specification. The standard specifies the procedures and materials that must be used in the manufacture of particle masks, as well as determining test and performance results to ensure their safe use.

⑤China

(1) Civil mask standard “GBT 32610-2016” and labour protection mask standard “gb2626-2006.”

GB T Standard

A. GBT 32610-2016 classifies masks into four levels

“Standardize” or improve the implementation of the civil respirator market non-standard phenomenon. According to the standard, the mask protection level is divided into four grades from low to high: D, C, B and A, corresponding to different air quality conditions.

For example, category A corresponds to “severe pollution” and is used when PM2.5 concentration is 500 grams/m3; Category D corresponds to “moderate and low pollution” with a PM2.5 concentration of fewer than 150 grams per m3.

The “specifications” have strict requirements for packaging, labelling and storage as well as transportation, and the requirements include marks such as “product protection effectiveness” and “implementation standard number”.

Implementation standard-2

(2) According to the leakage rate and filtration efficiency of masks, masks were divided into three grades: 90(KN90, KP90), 95(KN95, KP95) and 100(KN100, KP100).

(3) This standard is closer to international standards, such AS EU standard EN 149, NIOSH certified masks from the United States, Australian AS 1716, and Japanese js-t-8151.

Filtration efficiency

Category and level of filter elements

Sodium chloride particle detection

Oil particle detection

  • KN90 ≧90% inapplicability
  • KN95 ≧95%
  • KN100 ≧99.97%
  • KP90 inapplicability ≧90%
  • KP95 ≧95%
  • KP100 ≧99.97%

(3)Scope of application of GB/T 32610-2016 and GB 2626-2006 masks.

First take a look at GB/T 32610, which was released in 2016. GB/T 32610 is a protective mask for filtering particulate matter in the air pollution environment in daily life.

GB/T 32610 is not applicable to respiratory protective equipment for special industries such as anoxic environment, underwater operation, escape, fire fighting, medical and industrial dustproof, and it is also not applicable to respiratory protective equipment for infants and children. GB/T 32610-2016 and GB 2626-2006 masks authoritative CMA, CNAS test report,

Look again at the GB 2626 range:

Suitable for the protection of all kinds of particulate matter self-absorption filtration respiratory protective equipment.

GB 2626-2006 is not applicable to protective respiratory equipment against harmful gases and vapours. Not suitable for underwater operations, escape, fire breathing protective equipment.

Both of these masks have the function of filtering particles, and neither can be used in special environments, such as water operation, escape, fire fighting, etc.

The difference between the two standards is that GB/T 32610 cannot be used for industrial dustproof, but GB 2626-2006 can be used for industrial dustproof.

2 What is face mask making machine?

2.1 Definition of the face mask making machine

mask making machine is the multilayer nonwoven fabric through the hot press, folding moulding, ultrasonic welding, waste removal, ear belt nose welding procedures to produce a certain filter performance of various masks, mask equipment is not a single machine, it requires the cooperation of multiple machines to complete a variety of different procedures.

Popular mask equipment in the market includes: cup mask making machine, nonwoven surface mask making machine, N95 mask making machine, 3m9001/9002 folding mask making machine, duck mouth mask making machine, three-dimensional dust mask making machine, etc.

Surgical-Face-Mask-Machine-Auto-Production-Line

2.2 Category of the mask making machine

mask making machine, the production of masks machinery, currently on the market mask making machine: HD-0301 plane mask making machine, HD-0304 cup mask making machine, duck mouth mask making machine, folding mask making machine, gauze mask making machine.

According to the welding method and using method of the ear band, the plane mask making machine series can be divided into the inner ear mask making machine, the outer ear mask making machine and the lacing mask making machine.

There are several common masks in the market, and each mask corresponds to a mask making machine. The current types of mask making machines are shown in the following table.

Description

Category

  • Full Automatic mask making machine
  • Face mask making machine
  • mask making machine with Inner ear band
  • mask making machine with outer ear band
  • Bandage mask making machine
  • Folding mask making machine
  • Duck mouth mask making machine.
  • Cup mask making machine
  • Gauze mask making machine

① Features of automatic cup mask making machine:

Automatic Cup mask making machine

A: the servo and constant temperature control system, through the PLC program control to make the material from entering → forming → welding → , punching and cutting a complete set of production process automation.

B : as long as the equipment is equipped with a fully automatic welding machine for nose bridge, ear band and ear band of cup mask, countless types of tightly sold cup mask products can be produced in the market.

C:the product is exquisitely made, and the quality fully meets or exceeds the domestic and foreign testing standards. At the same time compared with the previous market mask equipment saving more than 30%. Thus the real sense of the realization of cost reduction, rate.

②All from N95 mask making machine:

Fully automatic mask production machine, including feeding, plastic strip type aluminium strip insertion/stripping, scene selection, ultrasonic fusion, slicing, the whole process is completed automatically, the output is very high, can produce 1-200 pieces per minute.

Main power frequency conversion speed regulation, can be fast or slow, using different materials can produce different masks, products have two, three layers, and product quality is stable, easy to operate, low noise, occupies a small area. Applicable material: spunbonded filament nonwoven fabric, 16-30g/m2, suitable for processing disposable masks.

③Face mask making machine:

Flat mask making machine is also called ultrasonic inner ear wearing surgical masks. It uses ultrasonic welding, when the location of the mask to the processing, ultrasonic automatic generation, formed in the ear with small amplitude of high frequency vibration, and instantly converted into heat, melt materials to processing, after make the ear with paste or preparetions of six in the mask body inside, is the inner ear wearing surgical masks production after processing process, only one operator will mask body pieces placed in mask disc, finished follow-up actions to complete automatic operation of equipment.

④Folding mask making machine:

Folding mask making machine, also known as c-type mask making machine, is used for the production of folding mask body automatic machine, the use of ultrasonic technology, 3 ~ 5 layers of PP nonwoven cloth, activated carbon and filter materials, and cut out the folding mask body, can process 3M 9001, 9002 mask body.

masks-folding-machine

According to the different raw materials used, the masks produced can reach different standards such as FFP1, FFP2, N95, etc. The ear band is elastic nonwoven cloth so that the wearer’s ear is comfortable and without pressure. The filter cloth layer of the mask has a good filtering effect, which perfectly fits the Asian face type and can be applied to the construction, mining and other high-pollution industries.

⑤Duck mouth mask making machine:

Automatic ultrasonic duck-bill mask making machine (duck-bill mask making machine), is to use the principle of ultrasonic seamless fusion to produce duck-bill mask suitable for high pollution industry. The body part of this machine mask can use 4~10 layers of PP nonwoven cloth and filtration materials (such as: melt spraying cloth, activated carbon material, etc.), so as to produce masks up to N95, FFP2 and other filtering levels of finished products.

And this machine automation degree is very high, from the incoming to the finished products are a line of automatic operations: raw materials automatically feeding, nose line conveying system, and the nose line can be automatically folded in nonwoven fabric, automatic folding and finished products cut, and can automatically add breathing valve hole. The finished product of this duck-billed mask making machine is beautiful in appearance. The machine has stable performance, high yield, low rate and easy to operate.

⑥Bandage mask making machine:

Ultrasonic mask bind belt machine adopts ultrasonic welding method, on the machine set the conveyer, the conveyer input masks semi-finished products, through the tube package edge, again with ultrasonic flowers round after pressing, cutting the bind, thus the output of finished product, only one mask ontology in the transmission of the machine, the rest of the follow-up work are completed fully automatic.

⑦External ear mask making machine:

The external ear mask making machine fuses the elastic belt on the two sides of the face mask body with the ultrasonic wave to complete the finished product of the ear belt mask. Only one operator needs to place the face mask body piece by piece on the conveyor belt fixture, and the machine automatically operates the rest of the follow-up actions until the finished product is finished. The output of this machine is higher than that of the general ear belt machine.

3 Materials need for the facemask making machine

3.1 Key elements in the mask production

If you cut out the mask, you can see that there are at least 3 layers of nonwoven fabric. If the layers are less than 3, that is a mask which can not meet the required standard.

At present, medical masks in China are mainly divided into three types: the medical masks with the highest level of protection, the surgical masks commonly used in the invasive operating environment such as the operating room, and the disposable medical masks of the ordinary level.

3.1.1 What is nonwoven material?

We usually say that the mask is nonwoven material, the nonwoven cloth is relative to the textile cloth, is nonwoven cloth, is composed of directional or random fibres. Specific to the mask, all of its raw material is PP (Polypropylene, referred to as PP), medical-surgical masks are generally multilayer structure, generally referred to as SMS structure.

From the point of face mask material, polypropylene high-melting refers to the nonwoven fabric material became the best choice, the production of melt mass flow rate in 33-41g/min of polypropylene products, reach the standard of the nonwoven fabric of Eisai polypropylene.

Advantages and features of the nonwoven fabric

From the perspective of fibre application field, polypropylene fibre special material products are applied in nonwoven fabric, clothing fabric, carpet silk, medical-surgical supplies, civil hygiene supplies and other fields.

(1) In medical and health aspects, polypropylene nonwoven fabric produced by special materials can be used for disposable operating clothes, sheets, masks, covers, liquid absorption pad, etc.

(2) The nonwoven cloth mask is made of two layers of nonwoven fabric which is specially used in medical treatment, and an additional layer is added in the middle to filter 99.999% of the anti-bacteria filter and spray cloth by ultrasonic welding.

(3)The nose bridge of the nonwoven mask is made of environmentally friendly plastic strips, free of any metal, with breathable and comfortable accessories

3.1.2″ SMS” structure in the facemask

Make masks, fibre raw materials are all Polypropylene (Polypropylene, referred to as PP), surgical masks commonly referred to as “SMS structure. The spunbond layer is a single layer, and the melt spray layer is divided into a single layer or multiple layers according to the filtration requirements.

“Melt-blown fabric” is commonly known as the “heart” of the mask, is the filter layer in the mask, with good filtering, shielding, insulation and oil absorption, is an important raw material for the production of masks.

From the point of face mask material, polypropylene high-melting refers to the nonwoven fabric material became the best choice, the production of melt mass flow rate in 33-41g/min of polypropylene products, reach the standard of the nonwoven fabric of Eisai polypropylene.

From the perspective of fibre application field, polypropylene fibre special material products are applied in nonwoven fabric, clothing fabric, carpet silk, medical-surgical supplies, civil hygiene supplies and other fields.

3.1.3 The production process of the main material of facemask-PP

Pressure from the hole out of the very thin silk, spray on the screen, conveying to the heating roller hot press shape into a cloth. The inner and outer layers are generally made of spunbonded cloth with the similar forming process and different functions of hydrophilic and hydrophobic.

The inner and outer layers can also be changed. The outer lining of needling cloth can improve the thickness and hardness, but it can only block droplets, not viruses. The inner layer is changed to more soft ES hot rolled cloth to improve the comfort.

3.2 What are the raw materials of surgical masks?

Surgical mask medical surgical mask is generally made of three layers of nonwoven fabric. The material is spunbond nonwoven fabric + fusion-sprayed nonwoven fabric + spunbond nonwoven fabric.

nonwoven fabric for surgical masks

The skin touch can also be improved by using staple fibre on the first layer, that is, ES hot rolling nonwoven fabric + melt spraying nonwoven fabric + spun-bonded nonwoven fabric. Mask outer layer with anti-droplet design, middle filter, memory moisture absorption. Melt spray cloth chooses 20 grams of weight commonly.

3.3 What are the raw materials for producing N95 masks?

An N95 respirator

The N95 cup mask is composed of needled cotton, fusion-sprayed cloth and nonwoven cloth. The fusion-sprayed cloth usually weighs 40 grams or more, plus the thickness of needled cotton, so it looks thicker than the surface mask, and its protective effect can reach at least 95%.

N95 is actually a 5-layer mask made from polypropylene nonwoven SMMMS that filters 95% of the fine particles. The domestic epidemic is gradually expanding, all over the mask shortage, refining and chemical enterprises quickly change the production plan, to ensure full supply.

4 Working process for the facemask making machine

4.1 First of all, the working process summary for the outer ear mask.

→ The cloth goes through the nose strip implantation process from the feeding process of raw materials. The nose strip is cut off and implanted into the mask. Meanwhile, the longitudinal and lateral wrinkles of the mask are pressed by the ultrasonic welding machine.

→ then through the folding scene/section process, fold out the three folds on the mask, and by the ultrasonic welding machine to press out the lateral side of the mask embossing, at the same time, the mask segment interception;

→ the divided mask enters the material parting process, and then distributes the earloop welding process 1 and earloop welding process 2;

→ after the mask goes through the ear belt welding process, the ear belt welding on the mask, and then output to the conveyor belt.

The above is the overall working order of this 2.5 generation mask making machine. Let’s start to analyze each process in turn.

4.2 Production process for disposable Mask

①Combine three layers of nonwoven fabric

three layers of nonwoven fabric

The three layers of nonwoven material are superimposed by the machine.

The raw materials are placed on the rack through the cloth coil, and the three layers of raw materials are put together.

About the Cloth roll stand, Its function is to form the main body by inserting from both ends of the central hole of the cloth coil, and then through the star handle, the cloth coil fixing block is fixed on the rotation axis.

There is a part called Damping mechanism in the Cloth roll stand,

②Roll in the edge and sew the nose clip in

This is the second structure of the mask: the flexible wire at the top of the mask. When wearing the mask, fasten the clip to the bridge of the nose.

There are three steps in this process.

(1) Bridge of the nose strip implantation procedure

It is said that the bridge of the nose of the implant process, in fact, also includes the process of pressing out the longitudinal two sides of the mask lines.

The working flow of the above process is listed below:

→ the cloth passes through the centre of the roller mechanism and enters between the upper and lower pressure plates of the mask; At the same time, the bridge of the nose line through the guide/guide straight station, into the bridge of the nose line traction station, finally by the cutting station to cut the bridge of the nose line by a fixed length, and into the embossed station with the mask;

→ By traction station, traction mask into the next process.

Then analyze the detailed mechanism in the process:

First, there are two rollers, and the height is also manually adjusted through long circular holes on both sides.

1) positive/direct station

The function of this mechanism is to guide the nose line straight, straight, the nose line through the four guide wheels and two-wire rollers, through the middle of the straight roller, into the rear traction station. (note: the guide roller is not dynamic)

2) nose bridge line traction station

In this process. The sliding seat moves the regulating mechanism of the sliding block below, the sliding block of the traction wheel and the upper traction wheel together.

nose bridge line traction station

3) bridge of the nose line cutting station

→ the traction station of the bridge of the nose line intermittently rotates once, the bridge of the nose line will go forward with a section, after the forward stop, the rotation wheel hit a cutting knife, the bridge of the nose line cut.

→ After cutting the bridge of the nose line from the pipe into the folded fabric, and then into the back embossing station.

4) Embossing location

The effect of this step is to press out the embossed lines on the longitudinal and lateral sides of the mask.

(2) Folding/section process

1) The function of this mechanism is to fold the folds on the mask.

2) traction station, transverse embossing station and cutting station

Traction station: press the cloth to provide the driving force for the cloth to move forward; Transverse embossing station: press out the transverse embossing of the mask;

Cut off station: cut off mask according to a fixed length.

3) Differential separation conveyor belt

Differential separation conveyor belt: because the front mask main body is continuous, if they are not separated gap, the back can not be separated, so through this conveyor belt, the use of speed difference, the front and rear mask main body can be separated gap.

③The overlap of the facemask

The central part of the mask is the cascading structure shown below, pulled back to cover the nose and mouth completely.

There are mechanical design on the facemask making machine. The design has three adjustable bevels, set a small bevel, so that the sizeable nonwoven cloth along these several levels, from left to right gradually narrowed out of the “folding structure”.

The overlap of the facemask

④The surface of the mask pressed flat

⑤The cutting

Most of the individual cuts and seaming of the mask are fully automatic without standard treatment. And the different mask is to have subtle manufacturing difference. Some are seamed, some are directly pressed glue.

After the process of the cutting, there comes out a separate body of the facemask.

Mask cutting

⑥Edge bonding

Look at the edge of the facemask, each has a nonwoven fabric to strengthen and press the hanging ear rope, so as not to pull on the tear.

⑦Strength the edge bonding

Two large rolls of nonwoven fabric on the facemask making machine, waiting to reinforce the edge of the mask.

⑧Another edge bonding and cutting

⑨Hot press mounting lugs

The adhesive is also needed on the edge of the mask. This site sends the lug rope with the mechanical claw, and the other side fasteners the lug rope on the mask with the hot press of the adhesive, so that a flat mask is finished.

⑩Quality inspection

All the facemask should be inspected through manual or machine after the production.

(2)Disinfection process

Disinfection sterilization

Speaking of non – woven cloth, is it also heard people complain that this kind of bag is not stable, multi-purpose a few times easy to break? The fragile nonwoven cloth is generally not high-temperature disinfection method, is the use of “ethylene oxide” this colourless gas to kill bacteria, mould and fungi.

Batches of masks were sent to the disinfection room, and then ethylene oxide gas was used to complete the disinfection process after reaching a certain concentration. After that, air and nitrogen are used in the disinfection room to dilute and remove ethylene oxide, so many times, until the residue of ethylene oxide on the mask is up to the standard.

Medical bandages, sutures, surgical instruments, and some items that are resistant to high-temperature sterilization can all be disinfected with ethylene oxide.

In addition, the disinfection link of high-grade medical respirator is now a lot of use of radiation disinfection, mainly using the ability of ionizing radiation to kill pathogenic microorganisms, disinfection of disposable medical supplies, it is better than heating and ethylene oxide chemical disinfection method, is a very mature sterilization method in radiation processing.

The internationally accepted disinfection dose is 25kGy, while some countries tend to prescribe higher doses (such as 30-50kgy). After the radiation sterilization of the mask and other sanitary supplies will be safer, and strong radiation penetration, uniform and thorough disinfection, without any harmful residues.

5 Working systems

5.1 Systems in the facemask making machine

Automatic mask making machine – Wirelesshealth

Talking about the systems in the facemask making machine, Since the plane facemask making machine is the main trend in the facemask making machine, Let’s take the plane facemask making machine for example.

①Ultrasonic thermal bonding system:

Titanium alloy mould, in most, mask making machinery manufacturers use aluminium alloy, mechanical mask making machine has provided and actively advocate customers to use titanium alloy mould.

②Folding moulding system:

(1) plug-type folding device, simple and fast adjustment (2) large-diameter welding wheel, effectively reduce product deformation.

③Automatic feeding system:

(1) aluminium alloy frame, strong and beautiful, to ensure the size of finished products accurate;

(2) stainless steel fixture, adjustable from left to right;

(3) the setting of tensioning wheel, adjusting the tensioning degree of the cloth so as to effectively ensure the beautiful and smooth finished products;

(4) independent nose line conveying is convenient for adjustment and maintenance.

④Discharging system:

(1) one-time moulding of two pieces of products, improve the production speed (2) product discharging position, automatic stacking, convenient finishing and stacking for the next process to save time and effort.

5.2 Main causes and solutions for the facemask making machine failure

Mask making machine troubleshooting

N95 mask making machine found that many machines are prone to failure after a long time is larger and larger, so we need to understand the N95 mask making machine, in the failure of the time to be able to find out some of the causes of the fault to be able to timely remove the fault, the following is the N95 mask making machine generally appear in the failure of the reason.

1) turn on the power mask making machine switch, the power indicator light on, but no action, according to the ultrasonic output machine ultrasonic test button mask.

Reason:

A, Five cores are connected with a mask making machine

B. Machine program circuit board fault.

2) ultrasonic welding mask making machine overload light.

Reason:

An N95 mask is making machine ultrasonic transducer system failure.

B, The mask welding effect is not ideal, but the overload light is not on when welding, and the ultrasonic output of the N95 mask making machine is very weak.

3) turn on the power switch mask making machine; the ultrasonic power indicator is not on, no action.

Reasons:

A Poor contact between power mask is making machine wire and power socket; The power fuse blew.

B, mask making machine.

4) open the power switch power of the mask, the mask-making machine light, but no action, according to the N95 mask making machine ultrasonic test button no ultrasonic output.

Reason:

A, Press the emergency stop switch of the mask making machine.

B, N95 mask making machine ultrasonic power transformer 110V or 24V power supply is not normal; Machine program circuit board fault.

5) according to the N95 mask making machine ultrasonic test button load index value is greater than 20%, can not be reduced through the tuner.

Reason:

A, the N95 mask is making machine ultrasonic transducer system failure.

B, machine power tube burned.

6) the mask is operated, but press the mask-making machine ultrasonic test button, and the button does not have ultrasonic output.

Reasons:

A. The abnormal power supply of mask making machine ultrasonic power transformer 110V; 2. 110V power cord.

B, mask making machine ultrasonic circuit board.

7) press the test button mask can work normally, but the news work mask making machine button but no action.

Reason:

the working switch of mask making machine is damaged; Five-core seat and B mask making machine are connected to the open frame.

5.3 Maintenance of the facemask making machine

Mask machine repair

(1) Transmission system:

The driving system of folding mask maker includes the motor, gear, reducer, sprocket, chain, conveyor belt and other parts.

We should check whether there is dirt on the outer surface of the motor to affect the heat dissipation, whether the gear and sprocket are oiled or not, and whether there is an attachment.

Is there enough oil for the reducer? Generally, in 1000 hours, -1500 hours need to change the lubricating oil.

(2) Electrical system:

Check whether the circuit connector of the equipment is loose and whether the main power line, branch signal line, etc., are worn out. Ageing? Do electrical parts lose? Is the electrical box clean and dry, is the exhaust fan working properly, etc.

(3)Ultrasonic system :(composed of the ultrasonic electrical box, vibrator, welding head and connecting wire)

Check whether the ultrasonic system is clean, especially the ultrasonic electrical box, vibrator (transducer), welding head (expansion ratio) must be dry and clean without water, the connection line must be solid. Always check the wear degree of the ultrasonic welding head. Notice the range of the voltmeter and ammeter pointer on the ultrasonic box.

(4) Air supply system :(composed of air source filtration system, air pipe and cylinder)

Air filter glass check for water? Water, by the way, to air compressor water (air compressor water: humidity area to air compressor water every day). Check the trachea for air leakage? Is there any air leakage in the cylinder? The position of the cylinder’s magnetic defence sensor and whether it is working normally.

In addition: surgical mask maker, automatic mask maker can not contact with easy to corrode the liquid and objects, such as sweat is very easy to cause equipment parts rust. To mask the transmission system of the machine and easy to rust parts with anti-rust oil.

6 How to choose a good facemask maker

6.1 Based on the function features

Face masks production line From Wirelesshealth

①from the appearance of the mask is briefly divided into a plane mask and a three-dimensional mask, the plane mask is more used for the medical profession, the three-dimensional mask is more used for ordinary protection. This article mainly for the ultrasound plane mask maker (ultrasound surgical mask maker) chooses and buy.

②the plane mask maker series according to the ear band welding method and use method can be divided into the inner ear mask machine production line, the outer ear mask making machine production line, the belt mask making machine production line.

About the functional aspects of the mask making machine, the main are:

1) It can process 3M9001 and 9002, and it can also process the folding mask with the built-in bridge of the nose and the perforation of the breathing valve.

2) The choice of the mould for the facemask making machine is one of the key elements to affect the quality of the facemask.

So the material for the mould is a key point to take consideration.

Since Aluminum alloy easy oxidation, easy to burst, not suitable for long-term work, short service life and other defects, Titanium alloy is a better choice.

The advantage of using the Titanium alloy is listed below:

A Strong ultrasonic conductivity ensures the welding and cutting effect of the product;

B, high strength, not easy to crack, deformation and rust;

Although the cost of the titanium alloy mould is nearly ten times that of the aluminium alloy mould, from the point of view of the whole production benefit, the titanium alloy mould is significantly better than the aluminium alloy mould.

3) mask making machine chain guide rail is a very important part.

Mask making machine chain guide rail is a kind of static pressure guide rail, mask making machine chain guide rail with self-lubrication, high wear resistance, low sliding friction coefficient, strong impact and pressure resistance stability, usually used to support and guide the chain, reduce chain friction, reduce noise, enhance the life of the chain.

However, in the long-term use process, there are different degrees of conflict between the two contact surfaces, will form a mask-making machine chain guide appearance of different degrees of scratches, which will seriously affect the production power.

Before the first custom before we want to measure the size of the chain, measuring the front chain must be clean and clean, will test the chain around the two sprockets, the measured chain should be supported at both ends; The test chain should stay for 1min under 1/3 tensile load. Apply regular measurement load on the chain, so that the upper and lower ends of the chain tensioning, chain in the sprocket should ensure normal teeth, but also check the two sprocket centre interval.

Then we have to look at the mask-making machine chain guide rail working environment, to choose the right material to make. For example, the operating temperature of ultra-high molecular weight polyethene material -269 to 80 degrees Celsius, nylon material can withstand a temperature of 120 degrees Celsius, polytetrafluoroethylene can withstand a temperature of about 260 degrees Celsius.

4) Programming control: PLC active control, active counting.

5) simple conditioning equipment, easy refuelling.

6) the mould selection extraction replacement method, can quickly replace the mould, produce different types of masks.

7) Good loading and receiving equipment.

8) The high failure rate of mask production equipment stability is low.

Besides, you also could the below factors when considering to choose the reliable maks making machine manufacturer

①Based on the final consumption scenario

Masks from the appearance of simple divided into plane masks and three-dimensional masks, the plane masks are mostly used for the medical profession. Three-dimensional masks are mostly used for daily protection.

②Based on the shape of the facemask

According to the welding method and application method of the ear band, the plane mask making machine series can be divided into the production line of the inner ear mask making machine, the production line of the outer ear mask making machine and the production line of the lacing mask making machine.

③Based on the budget

According to their own budget, production capacity demand, estimated use time, maintenance cost, choose suitable for their mask making machine.

NO TITILE

KEY FEATURE WITH US

  • Qualified Manufacturer Instead Of Broker

  • Authentic CE / FDA Standard

  • Daily Update The Stock

  • Some Goods Support L/C

SEND YOUR REQUEST